Sketch and describe a total flooding CO₂ system for machinery spaces, state which valve to operate first and why, and state the periodic maintenance required?
Short answer
flowchart TD
A[CO₂ Cylinder Bank] -->|CO₂| B[Cylinder Head Valve]
B --> C{Bursting Disc 177-193 bar}
C -->|CO₂| D[Non-Return Valve]
D --> E[Sector Valve]
E --> F[Distribution Chest]
F --> G[Quick-Opening Valve]
G --> H[Nozzle]
I[Pilot Cylinder x2] -->|Pilot Gas| J[Release Box]
J -->|Pilot| E
K[Control Panel] -->|Electrical| J
K -->|Interlock| E
- System components: CO₂ storage cylinders (BS ISO 3500:2005), cylinder head valve with bursting disc (177–193 bar), non-return valves, sector valve, distribution chest, pilot cylinders, nozzles
- CO₂ quantity: Sufficient for largest protected space per SOLAS II-2/10 and FSS Code Chapter 5
- First valve: Sector (stop) valve between storage and manifold to isolate system and engage control cabinet interlock
- Maintenance – cylinders: Inspect/test per MGN 374 and BS EN 1968-2002, retest before twice interval, check bursting discs and discharge valves
- Maintenance – piping/valves: Test non-return valves, operate quick-opening valves, check sector valve and interlock, inspect for leaks/corrosion
- Maintenance – controls: Test pilot cylinders, release box, alarms, electrical interlocks
- Records: Log all maintenance in PMS per ISM Code section 10
- ETO checks: Verify electrical components, interlocks, alarms, manual overrides, record tests
Full answer
The full answer explains each point step by step, with the regulations and figures behind it and the discussion from other candidates. It is in the ETO section of the Marine One forum, open to members enrolled for the ETO exam.