State the steps taken for a surface crack on a propeller blade found during dry dock inspection?
Short answer
flowchart TD
A["Stop work on blade"] --> B["Clean & perform LIQUID DYE PENETRANT TEST per ISO 3452-1:2013"]
B --> C["Record crack: blade, zone, length, orientation"]
C --> D["Inform Company & Class immediately"]
D --> E["Class surveyor attends & agrees repair per UR W24"]
E --> F["Repair: grinding, welding with stress relief, or replace"]
F --> G["Re-test by penetrant, check balance & section"]
G --> H["Close out under SMS with records"]
- Trap: Cracks are FATIGUE DEFECTS under IACS UR W24—MUST BE REPAIRED with class approval.
- Zones: A (high stress, welding GENERALLY NOT PERMITTED), B (welding with PRIOR CLASS APPROVAL), C (welding FREELY PERMITTED).
- Repair: Grinding first; welding only with STRESS RELIEF (except Ni-Al-bronze CU3).
- Acceptance: Post-repair LIQUID PENETRANT TEST—max 7 indications/100 cm² (linear ≤2, ≤3 mm).
- Records: ISM 9.2 & 10.2 require full documentation.
Full answer
The full answer explains each point step by step, with the regulations and figures behind it and the discussion from other candidates. It is in the MEO Class I section of the Marine One forum, open to members enrolled for the MEO Class I exam.